XLRC series full-automatic servo rotary bottle blowing machine is a high-speed full-automatic rotary bottle blowing machine developed and manufactured in China, which is a major breakthrough in the field of high-speed bottle blowing equipment in China. The equipment automatically completes the arrangement of bottle blanks, heating and stretching blowing of bottles. The blowing technology has reached the leading level in the industry. It has the characteristics of automation, high intelligence, stable and reliable mechanical performance, high production efficiency, low cost and free of intermediate pollution.
I. Scope of application
It is widely used in the production of PET bottles such as water, juice, dairy products, tea drinks, functional drinks, soda drinks, edible oils, cosmetics, pharmaceutical containers, etc.
II. System Characteristics
High Pressure Gas Recovery System
Equipped with high-pressure gas recovery system, the cylinder blowing with high-pressure gas recovery and decompression is used for pre-blowing and action gas, reducing air consumption by 15-25%. High precision closing system of blowing mould, high pressure blowing valve specially designed and manufactured, pneumatic components and electric plate, and stretch guide specially designed according to the products ensure the accuracy of blowing process and action.
With the cooperation of SIEMENS Germany for many years, the company introduced intelligent operating systems such as PLC control software, which completely realized the intelligent operation of Xili Machinery. The data reflected by the man-machine interface can keep abreast of the operation of the machine at any time. If a fault occurs, the maintenance personnel can proceed according to the type and cause of the fault displayed by the man-machine interface. Investigation. As a result, customers can control everything with their fingers.
The revolving clamping structure independently developed by our company has obtained patent certificate. The opening and closing die structure is realized by using the rotating shaft on the fixing frame and the clamping rod on the dynamic model, and by controlling the rotating angle position of the rotating shaft. Using the notch of the rotating shaft or the notch of the axle bump and the rod on the clamping rod to lock the mould directly reduces the power transfer of the transition, and replaces the linear motion with the rotating motion to make the work more stable and reliable.
The machine uses far-infrared lamp oven designed by Xili to radiate heating the bottle blank. The unique reflective sheet makes both sides of the bottle blank heated at the same time. The bottle blank moves forward and rotates at the same time, making the heating more uniform. At the same time, the cooling device is used to protect the bottle mouth from overheating and deformation, which improves the forming rate of the bottle qualitatively.
3. Main advantages:
1. High degree of automation. The whole production process is completed independently by the machine.
2. Intelligent. Friendly chart man-machine interface, the machine can be controlled according to people's wishes, at the same time, people can grasp the operation of the machine at any time through the data reflected by the man-machine interface. If a fault occurs, the maintenance personnel can repair it according to the type and cause of the fault shown in the man-machine interface.
3. Good and stable product quality. Stable infrared heating system (infrared lamp tube can be controlled by one line) high precision bottle blowing die closure system; using special blowing valve designed and manufactured by a special company, other pneumatic components and electrical components adopt well-known brands; according to the product specially designed stretch guide rail, ensure the accuracy of bottle blowing process and action. The product quality and quality stability are fully guaranteed by the property and repeatability accuracy.
4. Extremely high productivity: up to 2200 bottles per hour, stable 2000 bottles per hour.
5. Extremely low machine noise: advanced design means, excellent machine structure, professional assembly technology, to ensure smooth operation of the machine, low noise.
6. High cleanliness without intermediate pollution. Fully enclosed production area and excellent self-lubricating system avoid intermediate pollution (secondary pollution).
7. Extremely low production costs. Excellent process steps and design of process parameters greatly reduce electricity, gas and water consumption, and greatly reduce production costs.
8. Good visibility, maintainability and security. The whole production process and machine parts can be observed through the windows and doors. Operators can keep abreast of the production situation and machine operation at any time, which is conducive to maintaining normal production and safe operation of the machine. 9. Bottle blanks are heated with 40 mm spacing, which saves 10-25% energy than traditional heaters.
10. Adopt our patented rotary mode-locking system.